By Kenneth Bannister
Strength aid via superior upkeep Practices bargains easy-to-read, sensible instructions on the right way to lessen power bills through bettering the upkeep procedure. It rigorously examines how useless upkeep practices adversely have an effect on power intake and indicates sensible ideas and strategies to exploit in overcoming those inefficiencies. power rate reductions are calculated in all of the book's 9 sections and supported with genuine case stories. either practitioners and non-practitioners attracted to inner price aid recommendations will locate this publication a vital reference for reaching genuine strength expense rate reductions via new equipment of power rate aid and a discount in apparatus failure. This e-book also will attract power managers and upkeep practitioners who're trying to find new how you can shop bills with no huge capital outlay.
desk of Contents
2. Compressed Air structures
three. electric Connectivity
four. Mechanical force platforms
five. Waste warmth and Cooling restoration
6. home tasks
7. P.M. Practices
eight. commercial lighting fixtures
nine. Steam structures
desk of Figures
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Extra info for Energy Reduction through Improved Maintenance Practices
4 shows how an IR thermometer is used to detect an electrical connectivity problem. 6 and show typical infra red images from a thermal imaging system placed next to its corresponding regular photographic image. The ‘hot spots’ are clearly seen as the bright areas on the infra red image. C. 5) show up as white streaked “hotspots”,indicating worn brushes. 6) clearly shows a temperature increase of 75°C (175°F) above ambient ELECTRICAL CONNECTIVITY Temperature: 204' 43 95' 97' 99' I HOTBPOT I v POSSIBLE PROBLEM: - Bad Connection Ground in Circuit Phase-to-Phase Unbalance - Safety Hazard Power Outage Damage To Equipment Wasted Energy LEADING TO: Example: Discovery of a hot connection.
In addition, 40 solenoid valves and regulators were added for improved point of use control. These procedures resulted in the elimination of one 150 hp compressor from the system, at a cost of $6,300,which indudes materials and 140 man-hours of labor. SntWh). lr a d the -I o r o n g i norzkr. ~ Quick Tips J Perform a compressed air audit study to determine energy savings opportunities. J Perform air leak checks as a regular part of a preventive/predictive maintenance program. J Use a synthetic compressor lubricant when appropriate.
Because density increases with absolute pressure, a 1% increase in air inlet pressure will result in a 1% efficiency improvement. Compressors work best when the air intake is positioned to take in the cleanest, coldest, and driest air available (this is usually outside air). Correct air intake positioning can improve efficiency by up to 3%. Savings in Other System Function Areas Other areas for savings are available by ensuring good heat exchange on intercoolers and aftercoolers, (ensure there are no internal blockages and that dirt is not allowed to build a thermal COMPRESSED AIR SYSTEMS 34 blanket on the cooler); ensuring correct settings and operation of dryers; and ensuring proper sizing of the distribution system.
Energy Reduction through Improved Maintenance Practices by Kenneth Bannister